How to size an off-grid solar system
Audit energy use first, choose an autonomy target, size nominal battery energy from usable capacity, then size the solar array for conservative seasonal sun. Finally verify inverter surge, charge sources, controllers, conductors, protection and equipment limits as one system.
Daily Wh ÷ peak sun hours ÷ solar efficiency ≈ solar watts
Watts, watt-hours and amp-hours
Watts describe instantaneous power. Watt-hours describe energy. Amp-hours describe charge at a stated voltage, so Ah alone cannot tell you energy without voltage.
W × hours = Wh • V × Ah = Wh • Wh ÷ V = Ah
Battery capacity and runtime
A bank must cover the load while staying inside the battery maker's state-of-charge limits. Usable percentage, cold weather, age, inverter loss and delivery loss all reduce the nominal label capacity available to equipment.
Usable battery Wh ÷ average load W ≈ runtime hours
12V vs 24V vs 48V systems
Higher voltage reduces current for the same power, which can make larger systems more practical. But every battery, charger, inverter, controller and DC load must be compatible. System architecture and safe conductor design decide the voltage.
Current A = power W ÷ voltage V
Solar output and peak sun hours
A panel does not make rated power all day. Peak sun hours condense variable irradiance into an energy-planning value. Use a conservative seasonal figure and allow for heat, shade, dirt, orientation, wiring and conversion losses.
Panel W × peak sun hours × efficiency ≈ daily Wh
Inverter and MPPT sizing
Inverters must handle simultaneous AC demand and startup surge. MPPT controller output current starts with array watts divided by battery voltage, but final PV string design must also verify cold-weather voltage and panel current against controller limits.
MPPT output A ≈ array W ÷ battery V, plus design margin
Shore charging and charger size
Charger output amps must be acceptable to the battery and BMS. Compare the charger's AC input with the practical shore capacity after other loads. Recharge slows near charge limits, so energy divided by power is a best-case bulk estimate.
Recharge hours ≈ energy deficit Wh ÷ charger output W
Series and parallel batteries
Series connections add voltage while amp-hours stay the same. Parallel strings add amp-hours while voltage stays the same. Use matched, compatible batteries and follow manufacturer rules for balancing, protection and maximum configurations.
Bank V = battery V × series • Bank Ah = battery Ah × parallel